 Self-Support Coils |
High Turns Count |
| Fine Gauge Wires |
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Custom Coils has the expertise to wind both antenna coils and self support air coils. We specialize in developing tooling in house to wind custom shaped and sized air coils. We have designed and manufactured round and rectangular coils up to 2.5ft x 3ft in size. Typically these coils are wound with a bondable wire that gets run through a solution to activate the bonding agent. Once allowed to cure, the air coil becomes one bonded unit. These type coils work great in applications where a bobbin can not be accommodated. Another specialty area where air coils are used is solenoids. Custom Coils has the ability to wind coils to meet the mechanical requirements of your solenoid design. If we do not already have the arbor or mandrel created for the exact size and shape you require, we have the ability to create this tooling in house. These coils can be as simple as a single-layer coil wound with 6 turns of 12GA wire up to a multi-layer coil wound with 65K turns of a 36GA wire.
Our antenna winding is fairly unique for the magnetic industry. Around the turn of the century, Custom Coils invested in several antenna winding machines. These antenna winders allow us to wind antenna coils from 3” to 24” long. The antenna rod cores can be made from different materials like steel, PVC and ferrite. Often these coils have very high turn counts; we can accommodate coils using finer gauge wires that have turn counts of 20K, 30K and even up to 60K turns. Use of finer gauge wires usually dictates that these coils are protected by using tape covers or epoxy. In any case, we can manufacturer the antenna coil to your specification.
| Security |
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Solenoids |
| Transportation / Traffic Control |
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High End Audio Cables |
| Warehouse Automation |
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RFID |
| Audio Circuits |
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Industrial Process Control |
| Motor Clutches |
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